Does anyone know how to rebuild the top part of the door?

We did this pepair. Can't remember all the details. Hubby took the door apart and we just looked how it was . I remember he used exterior plywood and the repair took several days. A step by step process and then clamping. I used contact paper to complete the repair. We ended up with a better door than from the factory. Hubby is sleeping. I'll will ask him if he can remember any specifics.

I would love more details. My husband and my dad are very handy so I know they could handle this if they had a little direction. Thanks for the help.

Didn't get back to you sooner as I had computer trouble. Hubby says their is a wood frame all the way on the outside of the window. Next is foam around the window. The upper door/lower half rotted..Cut lumber to repair dammage/rot.Hubby had to plane down the wood to fit. Copy what is in the door. We did this repair a few years ago..sam

Another possibility of repairing any rotted wood, could be using penetrating epoxy after the rotted wood is dried then regular epoxy to fortify it.

Rusted Tongue,

Check your private mail........................

Bob

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2014 FR Heritage Glen 282RK
2013 F250 HD 6.7L Diesel
Formerly Owned: 1995 22D Fun Chaser & 2901L Classic