I'm about to strip the faded and cracked decals and sand and repaint the top and bottom. Anyone with experience have suggestions on stripper, sanding, patching, kind of paint, new decals, etc?
Coach m
Coach M,
I have not tried a project quite as large as you will be undertaking but I have just tackled a problem with my 2000 F250 tow vehicle. The sun has taken its toll on the 'clear coat' finish on all four fender flares as well as my Raider Camper. The top of the camper shell has had the clearcoat completely burned off and the same around the sides. The flares were scroungie looking from the flaking of the clearcoat. I got an estimate and they wanted $450 for the four fender flares and $1250 for the Camper shell. I decided to tackle the project myself.
First I bought a dual-action sander and 800-grit 6" sanding discs. I found that the correct color of paint was available in 6 oz 'rattle cans' at the local Auto Zone and after sanding, priming, painting and applying new clearcoat, I finished the flares. I have never tried this before and the first flare took me all day and of course I messed it up and had to do over a paint run. As I did the next three, it became easier after I finally got the hang of it.
The camper shell is a different matter as it is a custom job with a two-way back door [2-doors, one lifts up for loading full width items and the 2nd door opens out with a smaller opening]. I am going to remove all [5] windows plus rear door and replace all the window caulking as it has also deteriorated and lets water leak in. So now, I am looking for an airless painter before I tackle the camper shell.
I believe, after gaining experience with a spray painter, that I could tackle painting the Hi Lo if that ever becomes necessary. The biggest problem might be an inside place where painting wouldn't be a problem.
If your 'skin' is aluminum, this may not work for you with consideration of the information given to you by Jim L. You would have to be sure and get a non-metallic sandpaper as I can vouch for the dissimilar metals reacting chemically causing erosin. I just went through that with my roof having a total of [45] holes of varying sizes caused by metal rot [electrolysis].
Good Luck.
Jerry Curtis 2406 T